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Process Improvement methods are applicable to any corporation size with tangible profits. Improve quality to reduce customer complaints. Process controls save money that impact the bottom line.
• The culture of excellence must begin at the senior management level. • Give the credit to the front-line people. This will trigger empowerment, engagement, and excitement.
• Implementation of Quick Changeover methods (SMED). • Reclaim Production Capacity. • More consistent Production Schedule attainments. • Improve teamwork among Supervision and Operators.
• Process Improvement can not be sustained if the process is not under control. • Minimizing lead time gives greater capacity, thus offering the opportunity to for mass-customization processes.
• The Kanban systems requires minimal investment and can save thousands of dollars in warehouse space and production time. • Start small to implement a robust Kanban System.
• Understanding a process in depth can trigger many opportunities for improvement. • OEE (Overall Equipment Effectiveness) can help us to reduce waste and link it to equipment efficiency.
• Returns (RTV) are a major issue for supply chain and inventory management. • To ensure a successful RTV process, cross-functional teams must coordinate the supply chain effectively.
• Employing Continuous Improvement initiatives throughout the organization fosters change. • By joining all levels and all teams through a shared aim and clear goals, cultural attitudes can be transformed.
• A company's ability to learn and quickly turn learning into action is its greatest competitive advantage. • Quality is our best guarantee of customer loyalty and the best defence against the competition.
• An effective Non-conformance system mitigates customer dissatisfaction, rework and adheres to regulatory requirements. It furthers continuous improvement and best-practices in quality management.
Experience and trial-and-error methods won't be adequate to optimize complex operations. • Optimization models are the most efficient way to reach maximum profitability.
• The goal of any business is to deliver what a customer wants at an affordable cost. • Ensuring that a process or service is delivered in specification requires robust process validation.
" I have learned a lot in how to approach and solve problems and search for continuous improvement "
Kyrie Zhang, Manufacturing Technician